After an unfortunate extended layoff due to CHILDREN (getting me sick), I’m back with some magnetic chalkboard magic. Using 2×3 sheetmetal, 1×4 pine, plywood and Rustoleum chalkboard paint I constructed a magnetic chalkboard to organize the family’s activities in the kitchen command-center.
Difficulty:
Beginner
Time Required:
Weekend
Cost:
Under $50
1 – 2×4 Sheet 1/4″ Plywood
1 – 2×3 Galvanized Sheet Metal
1-1/4″ Brad Nails
1/2″ Staples
1/2 Wood Screws
1- Mirror, picture and frame hanger
Dark Walnut + Ebony Stains
RustOleum Black Chalkboard Paint
Minwax Polycrylic Semi Gloss Polyurethane
2 – 1×4 @ 34″L (inside), 41″L (outside)
2 – 1×4 @ 22-1/8″ (inside), 29-1/8″L (outside)
Plywood Backer:
1 – Cut to 2×3 (same size as sheet metal)
Kreg Jig & Accessories
Biscuit Joiner & Biscuits (optional)
Miter Saw & Circular Saw
Power Drill & Drill Bits
Wood Glue
Elmers Wood Filler
Gorilla Glue
Brad Nailer
Staple Gun
Power Sander or Sanding Block
Sanding Paper
Speed Square
Foam Brush/Paint Brush
2 – 1×4 @ 34″L (inside), 41″L (outside)
2 – 1×4 @ 22-1/8″ (inside), 29-1/8″L (outside)
Dry fit the newly cut frame to make sure everything is square. If you need to make any adjustments to your pieces now is the time before they’re joined together FOREVER! Like us.
I’ll be using biscuits to help with the alignment of my frame. This isn’t a necessary step, but if you have one why not? If you DON’T have a biscuit joiner, don’t sweat it! I think glue and some hardware will do just fine.
I make my way around the perimeter of the frame putting (2) 1-1/4″ brad nails in each side.
Next I’m going to turn the frame over and put (3) 1/2″ staples on the face of the back of the frame for added stability.
Apply wood filler to your joints, brad and staple holes. Finally sand down the entire frame and prepare to stain!
Today I’m using a mixture of Minwax’s Dark Walnut and Ebony. YES! You can mix stains! The possibilities are ENDLESS! (actually there are about 26 Minwax wood stains so the possibilities…uh…do end…so yeah. sorry about that.)
I’ll be using (3) coats of Rustoleum’s chalkboard paint on my 2×3 sheet metal. The first coat goes on THICK and blue. But don’t freak out! It dries black.
OK I freaked out a little.
After using a brush for my chalkboard, I actually recommend using a small foam roller instead. It will eliminate any brush marks and minimize bubbling.
Sand in-between coats with 600 grit sandpaper. This will level out any bumps or brush marks. Anything more coarse may scratch the paint. Wipe with a damp paper towel after sanding.
This has saved my life SO MANY TIMES because apparently I’m incapable of making a straight cut while using this machine.
We’ll be using Gorilla Glue to attach the metal to the frame. Keep the Gorilla Glue tight to your line because when it dries it expands 2-3 times it’s original size! Gorilla glue’s got no chill!
Use your really expensive, professional clamps to keep pressure on the metal and wood we’re bonding.
Please pre-drill before screwing to avoid breaking, cracking and assorted variations of dismay.
Pre-drill and screw the first side of the cleat to your frame. It helps to use clamps to keep the cleat in place.
Mark out the location of your wall stud and attach and level the cleat to the wall.
Here’s the finished magnetic chalkboard frame!